AEROKYNETECHNOLOGIES
Drone development · Engineering R&D · Training

We build drones and the science that lifts them.

AeroKyne designs, simulates and flies unmanned aircraft, and gives engineering teams the R&D support to take their own products from first idea to field service.

ARM AUTO AK-1 MONOAUTO RPM 0 ALT 0.0 m 6S 25.2 V LQ 100%ARMED AEROKYNEAK-1 RADIO STEER · CLIMB

Drag the stick to fly. Keyboard: arrow keys, W/S for speed.

TRL 1→9product development support, concept to service
3levels of fidelity: CFD, FEA and system models
15+years of leadership experience in simulation
2sites: head office and a dedicated drone R&D lab
From our hangar

A blended-wing VTOL drone, built around a modular core.

Our latest design pairs a carbon-fibre blended wing with twin ducted fans for vertical take-off and efficient forward flight. The power and avionics sit in one removable ducted-fan module, so payloads and electronics can be swapped without rebuilding the airframe.

Carbon-fibre airframeTwin ducted fansNose sensor turretStacked flight computersFolding tripod gear
Consulting & product development

Specialist support where products usually stall.

From a first concept study to certification evidence, we join your programme at the stage you need and leave you with models, data and know-how you own.

TRL 1 → 9

Product development

Concept trades, design, validation, qualification and in-service support.

Digital twin

Physics-based twins

Simulation-trained models that run beside the real asset to predict and diagnose.

Icing

Icing certification support

Ice accretion, performance loss and ice-protection analysis for compliance evidence.

Acoustics

High-fidelity aero-acoustics

Rotor, propeller, fan and jet noise from scale-resolving flow simulation.

Vibro-acoustics

Aero-vibro noise

Flow-induced vibration and the noise radiated by panels, housings and cabins.

Multiphysics

CFD, FEA & systems

Thermal, structural, fluid-structure and system-level studies on demand.

Toolchain

Industry gold-standard toolchain.

We work with the solvers industry trusts: proven open-source codes for most projects, which keep your costs down and your models portable, and Ansys where a client standard or a certification path calls for it.

Default stack
OpenFOAMCFD FDSfire & smoke DSMCrarefied gas OpenModelicasystem models Pythonautomation · ROMs ParaViewpost
On demand
Fluent Fluent Icing Mechanical HFSS · Maxwell Twin Builder
AeroKyne blended-wing VTOL drone and its ducted-fan core
Why AeroKyne

Engineers who simulate what they fly, and fly what they simulate.

Our simulation work is checked against real hardware in our own lab, and our drones are designed with the same tools we use for clients. You get answers that hold up outside the computer.

Consulting & product development

From first principle to proven product, TRL 1 to TRL 9.

We support start-ups, OEMs, research labs and defence programmes at every technology readiness level, with engineering that is matched to the decision you need to make next.

TECHNOLOGY READINESS LEVEL 123456789 L = ½ ρ V² S CLFIRST PRINCIPLES SIMULATE · VALIDATE PROTOTYPE RESEARCHDEVELOPMENTDEPLOYMENT
Technology readiness

Where are you on the scale?

Our integrated digital engineering approach carries one set of models from concept to sustainment. Select a level below to see what it means and how we help at that stage.

SystemsengineeringMissionengineeringVehicleengineeringSystemstestManufac-turingSystemsoperationsSustain-mentCreate and validate the modelsOperate and evolveSupportIntegrated digital engineeringIoTAI / ML↘ DECOMPOSE & DEFINEINTEGRATE & VERIFY ↗design · simulate · test loopTRL 1–2Requirements &conceptTRL 3Mission modelanalytical proofTRL 4Component testTRL 5SubsystemvalidationTRL 6PrototypeTRL 7System demo(SIL/HIL)TRL 8Qualification& pilot lineTRL 9Operationaldigital twinTRL 9+In-servicesupport

One connected set of models runs from concept to sustainment. Images are from AeroKyne simulation work. On a phone, scroll sideways to see the full path.

ResearchDevelopmentDeployment
Specialist services

Deep expertise, delivered as a service

Icing certification support

Simulation evidence for flight in icing conditions, prepared to support your certification plan with the authority.

  • Droplet impingement and ice accretion shapes
  • Aerodynamic penalty of iced surfaces
  • Ice-protection system heat loads and sizing
  • Envelope sweeps and reporting for compliance

High-fidelity aero-acoustics

Noise prediction from scale-resolving flow simulation, so you can design quiet from the start rather than fix it late.

  • Drone rotor and propeller tonal and broadband noise
  • Fan, duct, HVAC and jet noise
  • LES / hybrid RANS-LES with acoustic analogies
  • Source ranking and low-noise design changes

Aero-vibro noise simulation

We follow flow-induced pressure into the structure and out again as radiated sound, for products where vibration and noise go together.

  • Motors, fans and blowers
  • Panels, housings, enclosures and cabins
  • Flow-to-structure load mapping and vibration response
  • Radiated noise and design countermeasures

Digital twin support

Physics-based twins that predict performance, detect faults and test what-if scenarios on live operating data.

  • Reduced-order models trained on simulation
  • Integration with sensor, SCADA or flight data
  • Dashboards for engineers and operators
  • Twins for drones, equipment and buildings
Certifications

Certified in the tools we deliver with

Our technical director holds vendor and professional certifications across simulation, systems engineering and data science.

Simulation software

Ansys Fluent

CFD

Aircraft Icing (FENSAP-ICE)

Ansys

Fluid–Structure Interaction

Ansys

Ansys SpaceClaim

Geometry & CAD

Ansys Twin Builder

System simulation

Twin Builder with Modelica

System modelling

Engineering & data science

Fundamentals of Systems Engineering

Mar ’22

Six Sigma: Green Belt

Jun ’22

Machine Learning with Python: Foundation

Mar ’22

Deep Learning: Model Optimisation

Aug ’22

Ways to work with us

Engagement models

Fixed-scope project

A defined question, a fixed price and a clear report at the end.

Programme partner

We stay with your product across several TRL stages.

Embedded engineer

An AeroKyne engineer works inside your team for a set period.

Review & mentoring

Independent review of your models, methods and results.

Drone Development & Research

Drones designed in simulation, proven in the air.

We develop custom UAVs for clients and our own research platforms. Every design is sized, simulated and stress-checked before the first part is cut, then flight-tested at our R&D lab.

Simulated pressure map on an AeroKyne quadcopter
Capabilities

Everything between the sketch and the first flight

Aerodynamics

Airframe design

Lift, drag and stability for multirotors, fixed-wing and hybrid VTOL configurations.

Propulsion

Motor, prop & battery

Matching motors, propellers or ducted fans and battery packs to the mission's speed and endurance.

Structures

Light, stiff frames

Structural and vibration checks so frames survive crashes and keep sensors steady.

Avionics

Flight control & links

Flight controller setup, radio links, FPV, GPS and payload integration.

Acoustics

Quieter drones

Rotor noise prediction and low-noise propeller choices for urban and surveillance use.

Testing

Build & flight test

Rapid prototypes and instrumented flights, with data fed back into the design.

Development path

How a drone project runs

Requirements

Mission, payload, range, speed and budget agreed up front.

Concept & sizing

Configuration trades and component selection.

Simulate

Aero, structure, noise and power checked in software.

Prototype

Build, bench-test and tune at our lab.

Flight test

Measured performance, refinement and hand-over.

In the hangar

Our own research platforms

We build our own aircraft to test new ideas quickly. They also become teaching platforms for our courses and the flying club.

MONO-WING · DUCTED-FAN TIP THRUST · GPS + FPV CONFIDENTIAL
In build

EDF monocopter

A single rotating wing driven by a ducted fan at its tip. A research platform for rotating-wing aerodynamics and unconventional flight control.

Ducted fanFPVGPS
HIGH SPEED · ONBOARD OBJECT TRACKING CONFIDENTIAL
In build

High-speed tracking drone

A low-drag quadcopter designed for very high speed that detects and follows a moving target in real time. A testbed for drag reduction and onboard vision.

400 km/h goalReal-time trackingLow-drag airframe
SOLAR ROOF · BATTERY · SENSOR-DRIVEN CONFIDENTIAL
Design

Solar water-from-air cart

A mobile atmospheric water generator with a solar roof and battery storage. A thermal-fluids R&D project beyond aviation, and a hands-on case for our trainees.

Solar poweredBattery backedMobile
Aerospace & Defence

Services and training for drone, aircraft and high-speed programmes.

We help aerospace and defence teams answer design questions quickly and build their own in-house capability, from small UAVs to vehicles that fly at many times the speed of sound.

Services

What we deliver

UAV & aircraft

Aerodynamic databases

Force and moment data across speed, angle and configuration for flight dynamics and control teams.

Icing

Icing analysis

Ice shapes, performance loss and ice-protection sizing in support of certification.

Acoustics

Signature & noise

Rotor, propeller and airframe noise for quieter UAVs and cabins.

High speed

Aerothermal design

Shock structure, surface heating and thermal protection for supersonic and hypersonic vehicles.

Separation

Store & stage separation

Moving-body simulation of releases and stage separation, with clearance checks.

Mission

Mission-level models

Flight-path driven simulation linking aerodynamics, structure and power for whole-mission trades.

Speed range

One team from hover to hypersonic

Different speeds need different physics. We pick the right model for each flight regime, and the right tool to run it.

Mach > 5HYPERSONIC

What matters

Strong shocks, very high surface heating and hot-gas chemistry. At high altitude, thin-air effects.

How we model it

Density-based CFD with reacting gas; DSMC where the air is too thin for continuum methods.

Mach 1 – 5SUPERSONIC

What matters

Shock position, inlet performance, stability and aerodynamic heating.

How we model it

Compressible CFD with shock-resolving meshes and coupled heat transfer.

Mach 0.3 – 1TRANSONIC / HIGH SUBSONIC

What matters

Drag rise, buffet, control effectiveness and cabin noise.

How we model it

RANS for design sweeps, scale-resolving simulation for buffet and noise.

Mach < 0.3LOW SPEED · DRONES

What matters

Rotor interaction, gusts, stall, icing and acoustic signature.

How we model it

OpenFOAM or Fluent with rotating rotors, icing and acoustic models.

Capability examples

Simulation gallery

Tap any image to enlarge.

Advanced R&D · CFD, FEA & system simulation

Research-grade simulation, delivered as projects and as training.

We take on demanding simulation problems for industry and academia, and teach teams to run them in-house. From a single component to the whole system, and from design to digital twin.

Mean wall shear stress on a DrivAer car with an adjoint-tuned GEKO turbulence model
Mean wall shear on a DrivAer body with an adjoint-tuned GEKO model. Wu, Zhou, Xu, Ren, Chen & Jadhav, SAE 2022-01-0899
Disciplines

Three levels of fidelity

CFD

Flow, heat & noise

Turbulence from RANS to LES, heat transfer, multiphase, combustion, aero-acoustics, fire and smoke, and rarefied gas.

FEA

Structures & coupling

Strength, vibration, thermal stress, fatigue and fluid-structure interaction.

System

System-level models

0D/1D models of electrical, thermal and mechanical systems, linked to detailed 3D results.

Digital twin support

How we build a physics-based twin

A twin is only as good as the physics behind it. We start from validated simulation and keep the model honest with live data.

Simulate

High-fidelity model of the critical component or system.

Train

Design-of-experiments runs across the operating range.

Reduce

Fast reduced-order model, checked against unseen cases.

Connect

Sensor and operating data calibrate the model.

Operate

Dashboards to predict, diagnose and test what-ifs.

Live demo

Physics-based digital twin of a three-phase separator

A field ROM trained on CFD predicts the phase distribution inside the vessel in real time. The level and pressure control valves run as a Modelica model, and the whole twin is served as a Python dashboard.

twin.aerokyne.local:8050/sep-101
SEP-101 · Three-phase production separator
LIVE · SCADA 1 sField ROM · CFD-trainedValves & PI control · Modelica FMUPython · Dash
Capability examples

Simulation gallery

Training

Practical training from engineers who do the work.

Courses for working engineers, students and defence teams. Every module ends with a case you run yourself, mostly on open-source tools you can keep using afterwards.

Trainees running CFD cases on laptops during an AeroKyne course
Programmes

Courses

Drones

Drone design & build

  • Sizing the airframe, motors and battery
  • Flight controller, radio and FPV setup
  • Build, tune and fly
CFD

CFD with OpenFOAM

  • Meshing and solver set-up
  • Turbulence models and when to use them
  • Checking results you can trust
Aerospace

High-speed aerodynamics

  • Shocks and compressible flow
  • Aerodynamic heating
  • Rarefied flow and DSMC basics
Acoustics & icing

Aero-acoustics & icing

  • Rotor and fan noise prediction
  • Flow-induced vibration and noise
  • Ice accretion and its effects
FEA & systems

Structures & system models

  • Strength, vibration and fatigue
  • Fluid-structure coupling
  • Modelica system modelling
Digital twins

Digital twins & ROMs

  • Reduced-order models from simulation
  • Connecting live data
  • Building a twin dashboard in Python
Formats

Training that fits your team

Corporate

On-site or online, built around your products and tools.

University

Workshops and lab sessions for engineering students.

Bootcamp

Intensive cohorts that finish with a delivered project.

Mentoring

One-to-one guidance on your team's own models.

Coming soon AeroKyne Flying Club

Fly with engineers.

A club for students, hobbyists and professionals who want to build and fly drones properly and safely. Sessions will run at our R&D lab and flying field.

What to expect

Planned activities

First flights

Simulator practice, then supervised flying on club trainers.

Build nights

Assemble and tune your own drone with engineers at the bench.

FPV & racing

FPV setup, gates and timed laps once you fly safely.

Safe & legal

Pre-flight checks, airspace awareness and local drone regulations.

About AeroKyne

An engineering company with a drone lab at its core.

AeroKyne Technologies Private Limited brings drone development, aerospace engineering and advanced simulation under one roof. We work with start-ups, manufacturers, research institutes and defence organisations worldwide, delivering on site or remotely.

Electromagnetic field simulation on an AeroKyne drone
Who leads AeroKyne

Leadership

Mrs. Swati Jadhav
CEO & Founder

Mrs. Swati Jadhav

Swati founded AeroKyne and leads the company. She is responsible for strategy, operations, partnerships and the client relationships behind every project.

Mr. Tushar Jadhav with a UAV
Technical Director

Mr. Tushar Jadhav

Tushar leads engineering, R&D and training at AeroKyne. He has more than 15 years of experience in aerodynamics, multiphysics simulation and digital twins across aerospace, defence, automotive and energy, and holds an M.S. by Research in Aerospace Engineering from IIT Madras. He is also a hands-on drone builder.

Publications

Peer-reviewed research behind our methods

Our technical director has published with OEMs and universities on turbulence modelling, aeroacoustics and combustion dynamics. Each method below is one we apply in client projects today.

Figure from: Adjoint-based model tuning and machine learning strategy for turbulence model improvement
SAE Technical Paper 2022-01-0899

Adjoint-based model tuning and machine learning strategy for turbulence model improvement

GEKO turbulence-model coefficients tuned with the adjoint solver against wind-tunnel data, then generalised with a neural network. Predicted drag on the DrivAer notchback moved from 0.263 to 0.280, against a test value of 0.277.

T. Jadhav et al. · with SAIC Volkswagen and Tongji UniversityRead paper ↗
Figure from: HVAC system noise prediction through CFD simulation
SAE Technical Paper 2019-26-0210

HVAC system noise prediction through CFD simulation

A computational aeroacoustics method using compressible DES to predict blower, duct and vent noise in a passenger-car HVAC system. Predictions matched bench tests within about ±2 dB from 400 to 4000 Hz and guided a quieter vent design.

T. Jadhav et al. · with Tata MotorsRead paper ↗
Figure from: Spectral analysis of aeroacoustic noise using CAE tools
NAFEMS CAASE 2018

Spectral analysis of aeroacoustic noise using CAE tools

Wavenumber–frequency analysis of SBES surface pressure on a side-mirror body, separating the acoustic component that radiates from the convective component that excites the structure.

T. Jadhav et al. · AnsysRead paper ↗
Figure from: Mode shapes and dominant frequency predictions in a swirl-stabilised premixed combustor using modal analysis and LES
ASME Turbo Expo 2017 · GT2017-65125

Mode shapes and dominant frequency predictions in a swirl-stabilised premixed combustor using modal analysis and LES

Modal analysis and compressible LES with FGM combustion predicted the thermo-acoustic modes of a lean-premixed combustor. The 1L mode at 1,760 Hz matched experiment, and LES captured the dominant frequency within about 10 %.

T. Jadhav et al. · AnsysRead paper ↗
Figure from: Broadband model for impedance boundary condition in a Navier–Stokes solver
AIAA Aeroacoustics Conference 2014 · AIAA 2014-2742

Broadband model for impedance boundary condition in a Navier–Stokes solver

A time-domain broadband impedance boundary condition for acoustic liners and soft walls, implemented in Ansys Fluent and validated against NASA grazing-incidence liner measurements at Mach 0 and 0.3.

T. Jadhav et al. · AnsysRead paper ↗

Figures reproduced from the authors' papers; © the respective publishers.

Who we serve

Industries

Aerospace & defence

UAVs, aircraft, high-speed vehicles

Design support, icing, acoustics, aerothermal analysis and team training.

Mobility & electrification

Automotive, eVTOL, motors

Aerodynamics, aero-vibro-acoustic noise, battery thermal and system models.

Energy & process

Equipment & plants

Digital twins, heat transfer, erosion, fire and safety studies.

Contact

Tell us what needs to fly, or what needs solving.

Projects, training batches, partnerships or flying-club interest: write or call and we will get back to you within two working days.

Head office

Pune

503, Sai Ozone, Bhumkar Chowk,
Wakad, Pune 411057,
Maharashtra, India
Open in Maps ↗
Lab & R&D centre

Karad

ShashiDhan Bungalow, Behind ITI College,
Retherekar Vasti, Saidapur,
Karad, Maharashtra, India
Open in Maps ↗
Emailtushartech1505@gmail.com
Phone+91 77090 34195